Avdel Genesis G3 Bedienerhandbuch

G3Instruction ManualOriginal InstructionHydro-Pneumatic Power Tool71223 Removable Bottle and 71224 Fixed Bottle71224 Tool71223 ToolGenesis®

10Nose TipsNose Assemblies1 In inches then in millimetres.2 Head forming nose tips for use with countersunk headsONLY.TYPE 1NOSE TIPSNOSE ASSEMBLYpart

11Nose AssembliesNose Tips1 In inches then in millimetres.COMPLETE TOOLPART NUMBER :precede with71223-00 or71224-00NOSE ASSEMBLYpart nº 71210-15200ABT

12Nose AssembliesNose TipsNOSE ASSEMBLYpart nº 71230-15800AB8 7 6 5 4 23 16122.9... 201... 261... 2611 In inches then in millimetresFASTENERMATERIALØ1

13• Fit Stem Deflector (07340-00342) into Adaptor (71213-20103).• Screw Adaptor onto End Cap Assembly 71213-05103.• Rotate the stem deflector until the

14FASTENERMATERIALØ1NOSE TIP (mm)SWIVEL HEADPART NºJAWSseebelow'A' 'B'NAMEAluminium AlloySteelAluminium AlloySteelAluminium AlloyA

1541 12 40 5219153671213-20200STOP NUT71213-20102SAFETY CAP71210-05100• Disconnect the air supply.• Remove any nose assembly items.• Remove Stem Colle

16AccessoriesThe fitting and servicing procedures for both types of head are almost identical. Differences are clearly indicated.IMPORTANTPRIOR to fitti

17Swivel Head Servicing InstructionsAccessories5717181920Swivel heads should be serviced at weekly intervals.• Remove the complete head using the reve

18Servicing the Tool• Check for air leaks. If damaged, hoses and couplings should be replaced.• If there is no filter on the pressure regulator, bleed

19Molykote®55m Grease Safety DataFirst AidSKIN:Flush with water. Wipe off.INGESTION:No first aid should be needed.EYES:Flush with water.FireFLASH POINT

20Service KitFor an easy complete service, Avdel offers the complete service kit below.PART Nº DESCRIPTIONPART Nº DESCRIPTIONSERVICE KIT : 71210-99990

21Dismantling the ToolServicing the ToolBefore dismantling the tool the oil must be emptied from it.• With the air supply switched OFF at ON/OFF Valve

22• Remove ‘ON/OFF’ Valve Assembly 62. • Clamp the body of the inverted tool ACROSS THE AIR INLET BOSSES in a vice fitted with soft jaws.• Pull off Rub

23Servicing the ToolDismantling• Remove Pneumatic Piston Assembly 57 as described in Pneumatic Piston Assembly.• Using Spanner (07900-00672), and Loca

24Common PartsA - A49303175171660AAAssy 6137Assy 5790394451BB41 12 40 1,6 4352Assy582 81764 Assy214633421915369171223-02000Removable StemCollector B

25Common Parts010204050607081112141516171819212223242627293031333436373839404142434407001-0040507003-0033307003-0012707003-0018907003-0019407003-00271

26Stem Collector Bottles Removable and Fixed4191 Ref see page 242579836ITEM DESCRIPTION PART NUMBER123456789LIP SEALO-RINGO-RINGEND CAP ASSEMBLYWARNIN

PrimingPriming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full strokeafter

28Priming ProcedurePrimingIMPORTANTDISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT ON/OFF VALVE ASSEMBLY 62. REMOVE NOSE ASSEMBLY OR SWIVEL H

29* Pages 14 to 16 if a swivel head is used instead of a nose assembly.† Page 16 if a swivel head is used instead of a nose assembly.Item numbers in

3Safety Instructions 4SpecificationsTool Specification 571223 and 71224 Tool Dimensions 5Intent of UseRange of Fasteners 6Part Numbering 6Putting into S

30Declaration of ConformityWe, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LYdeclare under our sole responsibility

31Notes

Since 1936 2010 Since 1922www.avdel-global.comwww.infastech.com TAUSTRALIAInfastec (Australia) Pty Ltd. 891 Wellington RoadRowvilleVictoria 3178Te

4Safety Instructions1 Do not use outside the design intent.2 Do not use equipment with this tool/machine other than that recommended and supplied by A

Tool SpecificationSpecifications5Air Pressure Minimum - Maximum 5-7 barFree Air Volume Required @ 5.5 bar 4.3 litresStroke Minimum 26 mmPull Force @ 5

6Intent of UsenG3 is a hydro-pneumatic tool designed to place Avdel®breakstem fasteners at high speed making it ideal for batch or flow-lineassembly in

7All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators andfiltering systems on the

8• Ensure that the correct nose assembly suitable for the fastener is fitted.• Connect the tool to the air supply.• Insert the fastener stem into the n

Nose AssembliesNose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components of the nose assemblyand n