Hydro-Pneumatic Power ToolGenesis®G1Instruction Manual
Stem Deflector10ADAPTOR NUT71210-20101STEM DEFLECTOR07340-00342The stem deflector is a very simple alternative to the standard stemcollector and allows
Servicing the Tool11• Daily, before use or when first putting the tool into service, pour a few drops of clean, light lubricating oil into the air inle
Molykote 55m Grease Safety DataSpecifications12First AidSKIN:Flush with water. Wipe off.INGESTION:No first aid should be needed.EYES:Flush with water.F
Annually13PART Nº DESCRIPTIONPART Nº DESCRIPTIONSERVICE KIT : 71200-99990 Spanners are specified in inches and across flats unless otherwise stated079
14Servicing the ToolAssemble in reverse order to dismantling noting the following points:• Place lip seal 6 onto the insertion rod* ensuring correct o
16General Assembly of Base Tool 71200-020001 2 3 4 7 86 12 13 14119 10564BB15 16 1718192021222436252627262829303132333435633738394036AA41434244 535445
17Parts List for 71200-02000010203040506070809101112131415161718192021222425262728293031323371200-0201607003-0027707002-0015471200-0332071200-02120070
18PrimingPriming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full strokeaft
Priming ProcedurePriming19IMPORTANTDISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 53. REMOVE THE NOSE EQUIPMENT FROM THE TOOL.All oper
20Fault DiagnosisSYMPTOM POSSIBLE CAUSE REMEDY PAGE REFMore than one Air leak Tighten joints or replace componentsoperation of the Insufficient air
21Notes
22Notes
Declaration of ConformityWe, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LYdeclare under our sole responsibility th
Avdel®, Avdel® SR, Avex®, Avibulb®, Avinox®, Avseal®, Bulbex®, MBC®, MBC/LR®,Stavex®, T-Lok®, are trademarks of Avdel UK Limited.Manual No. Issue Chan
3ContentsSafety Rules 4SpecificationsTool Specification 5Tool Dimensions 5Intent of UseRange of Fasteners 6Part Numbering 6Putting into ServiceAir Suppl
4Safety Rules1 Do not use outside the design intent.2 Do not use equipment with this tool/machine other than that recommended and supplied by Avdel UK
SpecificationsAir Pressure Minimum - Maximum 5-7 barFree Air Volume Required @ 5.5 bar 1.2 litresStroke Minimum 14 mmPull Force @ 5.5 bar 5.3 kNCycle
6Intent of UseG1 is a hydro-pneumatic tool designed to place Avdel®breakstem fasteners at high speed making it ideal for batchor flow-line assembly in
Air SupplyPutting into Service7All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulato
8IMPORTANTNose assemblies do NOT include nose tips. Nose tips must be ordered separately.A tool must always be fitted with the correct nose assembly a
9FASTENER1 In inches then in millimetres.2 Head forming nose tips for use with countersunk heads ONLY.3 Long nose tip for deep placing.MATERIALØ1NOSE
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